Quality Interagency Coordination (QuIC) Task Force
> Return to QuIC Home
> About QuIC
> Steering Group
> Workgroups
> Press Releases
> Related Links
> Site Map
Written Statement

spacer

National Summit on Medical Errors and Patient Safety Research

Panel 3: Particular Systems Issues

Testimony of Testimony of Mark E. Bruley, ECRI (Continued)


Research Agenda Question 3

Does the frequency and severity of device-related error justify developing broader reporting and prevention interventions?

The development of effective recommendations for error prevention requires effective investigation which is, in turn, dependent in part on accurate and thorough reporting. The reporting of accidents and errors is also needed to provide a baseline for determination of the effectiveness of remedial measures.

It has been generally perceived that with numerous sources of patient data it is possible to easily fathom the cause of a medical error. This does not hold related to medical device-related medical errors. Thirty years of investigating medical errors involving medical devices at ECRI has shown that this perspective is not correct. We routinely establish the causes of accidents and mishaps through detailed device investigation and incident analysis. Yet this approach has its limitations. It is inherently retrospective and limited to selective high risk device types and category of device related of accidents. With the universe of medical devices comprised of some 5,000 different device types, research into "medical error and medical devices" it is simply too general an approach.

Given this vast universe of medical device types, and given the disparate range of clinical users, it is difficult to derive valid denominator data from studies relying on data from broad-based incident reporting systems. Similarly, the number of categories of different types of injury from medical errors involving medical devices is, in our experience, extensive. A taxonomy of these injury types is included in Appendix A.

Beyond these patient injury categories, medical errors involving medical devices have many potential categories of cause of a device related medical mishap. For example, there are 2,180 coded categories in the FDA Form 3500A Device Coding Manual used by medical device manufacturers and healthcare facilities to comply with the Medical Device Reporting regulation at 21 CFR Part 804. Within this FDA manual, the codes are subordinated into categories of 807 patient related codes, 683 device related codes, 21 codes for the method of device evaluation, and 669 codes for the results of device evaluations.

These numerous categories in the FDA classification scheme are applicable to the regulatory environment, but may be unwieldy for studies of medical error with healthcare technology which, by necessity, require development of denominator data. Broad-based medical device incident reporting systems would typically provide too few incidents within a specific category to provide sufficient data for effective analysis and support development of systems-bases approaches to prevention. Due to historical problems in deriving denominator data for medical errors that involved the use of a medical device, it is not readily possible to ascribe commonality. Consequently, without a determination of commonality, development of systems based approaches for prevention cannot proceed effectively.

It is also important to understand that the limitations on reporting are fundamentally linked to human nature. ECRI has decades of history designing and implementing voluntary adverse event reporting systems for medical devices, such as our Health Devices Problem Reporting System. In addition, we developed a continuously updated 800,000+ record database (Health Devices Alerts) that indexes and abstracts the literature on medical device hazards and adverse events. We also have an in-depth knowledge of the difficulties government agencies have experienced with both voluntary and mandatory reporting worldwide and developing a taxonomy for classifying medical device errors so that information entered into databases can be standardized. (Such a taxonomy could be a useful adjunct for all medical errors, not just device-related ones.)

ECRI has historically employed five broad categories which, based on our experience, are at the heart of all medical errors involving a medical device (10, 25). These broad ECRI categories, shown below, are (1) device factors, (2) user errors, (3) external factors, (4) tampering and sabotage, and (5) support system failures. We further break these five categories into additional subcategories, presented in Appendix A, each of which is potentially worthy of it own research agenda.

Equipment failure can trigger an accident or it may complicate the recognition and treatment of other problems (33). The equipment failure itself may occur due to a variety of causes, such as equipment defect, improper set-up or maintenance, or environmental factors and, as noted above, that failure is rarely the sole cause of the adverse device event. Other factors combine with equipment failures to result in the accident. Research into healthcare technology related medical error will shed light on these combinations of factors by examining the association of equipment failure with other factors such as human error, external or environmental factors, and management support system factors. Needed is a system for collection of accurate information so that an effective initial analysis can be performed, hopefully leading to early resolution, or lead to undertaking of an effective investigation.

An understanding of the severity of the injury is an important risk management concept and is useful in evaluating Question 3. It helps to prioritize risk management interventions and facilitate appropriate use of resources. In the cost-conscious environment of healthcare delivery, healthcare managers with limited budgets and resources must protect the safety of patients and personnel. The answer to severity-related questions will help to focus their efforts and allocate resources in the most cost- effective manner, implementing changes that will have the greatest impact and/or that will minimize the risk of the most serious errors and injuries. Manufacturers may use similar information to improve product design, labeling, recalls, customer service, and training. Regulators would likewise benefit by being able to prioritize enforcement efforts and allocate scarce resources.

Return to Contents

SUMMARY

Research into medical errors with healthcare technology, devices, instruments, and information systems will have a variety of applications to different constituencies throughout the healthcare community, including healthcare providers, healthcare institutions, accreditation groups, regulators, and manufacturers and vendors. Healthcare institutions may use the study results to examine their management and training practices and processes, identify areas of risk in areas of medical specialty, and modify policies and procedures to mitigate those risks. Regulators and accreditors may use the study results to identify areas for improvement in human factors, clinical procedures and processes, or organizational systems. Practitioners, researchers, and others investing resources in risk mitigation and accident prevention will use the results from such research to guide their priorities and focus their efforts. Medical and nursing schools may use the study results for healthcare technology curriculum development and enrichment in patient safety.

The current (and ever increasing) level of dependence on healthcare technology dictates that errors associated with its use be a focus of future patient safety research. Medical device development is proceeding apace and healthcare technology, in the broad sense, will become ever more sophisticated. Greater sophistication and new developments are both good and bad. They are good in the sense that technology will likely be more efficacious and reliable, but bad in that more errors are likely to occur with more complicated equipment. This will be especially true in technology intensive medical specialties.

Research into medical errors involving healthcare technology and medical devices should be targeted by medical specialty or by technology type. In this regard, we pose the following specific research agenda questions:

  1. To what extent do medical devices and related information systems contribute to medical errors (including medication errors), especially within the technology intensive medical specialties?
  2. What engineering controls, including those based on continuing human factors research, can be employed to minimize the likelihood of medical errors?
  3. Does the frequency and severity of device-related error justify developing broader reporting and prevention interventions?

Success in developing effective strategies for technology related error prevention has been achieved in a few specialties, such as anesthesia and cardiopulmonary bypass perfusion, but research in many other clinical areas of high technology use are needed. These areas of medical specialty include intensive care medicine, emergency medicine, obstetrics and gynecology, general surgery, cardiac catheterization, clinical laboratory, and respiratory therapy.

Ensuring a research agenda on medical errors that involve the use of a healthcare technology holds the potential for developing a large base of empirical data that may highlight common areas of risk in other healthcare settings. This, in turn, would point to promising broad-based methods for preventing healthcare technology related medical errors. Such research could be conducted using a large-scale healthcare accident databases that could facilitate the study of risk factors associated with medical technology and could help identify opportunities for accident prevention. The inclusion of healthcare technology in the future research agenda on medical error will, in keeping with the goals of the AHRQ and QuIC Task Force, "foster improvement in patient safety throughout the nation's healthcare system."

References

1. Abramson NS, Wald KS, Grenvik AN, Robinson D, Snyder JV. Adverse occurrences in intensive care units. JAMA 1980 Oct 3;244(14):1582-4.

2. Andrews LB, Stocking C, Krizek T, Gottlieb L, Krizek C, Vargish T, Siegler M. An alternative strategy for studying adverse events in medical care [see comments]. Lancet 1997 Feb 1;349(9048):309-13.

3. ASHP guidelines in the safe use of automated compounding devices for the preparation of parenteral nutrition admixtures. Am J Health- Syst Pharm 2000:57(Jul 15):1343-1348.

4. Bartlett RH, Harken DE. Instrumentation for cardiopulmonary bypass-- past, present, and future. Med Instrum 1976 Mar-Apr;10(2):119-4.

5. Bates DW, Cullen DJ, Laird N, Petersen LA, Small SD, Servi D, Laffel G, Sweitzer BJ, Shea BF, Hallisey R, et al. Incidence of adverse drug events and potential adverse drug events. Implications for prevention. ADE Prevention Study Group [see comments]. JAMA 1995 Jul 5;274(1):29-34.

6. Bogner MS, ed. Human error in medicine. Hillsdale, New Jersey: Lawrence Erlbaum Associates; 1994.

7. Brennan TA, Leape LL, Laird NM, Hebert L, Localio AR, Lawthers AG, Newhouse JP, Weiler PC, Hiatt HH. Incidence of adverse events and negligence in hospitalized patients. Results of the Harvard Medical Practice Study I [see comments]. N Engl J Med 1991 Feb 7;324(6):370- 6.

8. Brennan TA, Hebert LE, Laird NM, Lawthers A, Thorpe KE, Leape LL, Localio AR, Lipsitz SR, Newhouse JP, Weiler PC, et al. Hospital characteristics associated with adverse events and substandard care [see comments]. JAMA 1991 Jun 26;265(24):3265-9.

9. Bruley ME. Ergonomics and error—Who is responsible. In: Proceedings of the First Symposium on Human Factors in Medical Devices. Plymouth Meeting: ECRI, CITECH, Health Industry Manufacturers Association (HIMA), Ben Franklin Technology Center of S.E. Pennsylvania, and FDA, 1989 Dec:6-10.

10. Bruley ME. Accident and forensic investigation. In: van Gruting CWD, ed. Medical devices: International perspectives on health and safety. Amsterdam: Elsevier, 1994.

11. Burstin HR, Lipsitz SR, Udvarhelyi IS, Brennan TA. The effect of hospital financial characteristics on quality of care. JAMA 1993 Aug 18;270(7):845-9.

12. Cohen MR, ed. Medication errors. Washington, D.C.: American Pharmaceutical Association; 1999.

13. Cook R, Woods D, Howie M, Harrow J Gaba D. Unintentional delivery of vasoactive drugs with and electromechanical infusion device. J Cardiothorac Anesth 1992;6:238-44.

14. Cooper JB, Newbower RS, Long CD, McPeek B. Preventable anesthesia mishaps: a study of human factors. Anesthesiology 1978 Dec;49(6):399-406.

15. Cooper JB, Newbower RS, Kitz RJ. An analysis of major errors and equipment failures in anesthesia management: considerations for prevention and detection. Anesthesiology 1984 Jan;60(1):34-42.

16. Cooper JB, Cullen DJ, Eichhorn JH, Philip JH, Holzman RS. Administrative guidelines for response to an adverse anesthesia event. The Risk Management Committee of the Harvard Medical School's Department of Anaesthesia [see comments]. J Clin Anesth 1993 Jan-Feb;5(1):79-84.

17. ECRI. Fires during surgery of the head and neck area [hazard]. Health Devices 1979;9(2):50-2.

18. ECRI. Inspection and preventive maintenance of cardiopulmonary perfusion equipment and an overview of problems. Health Devices 1980;19:70-80.

19. ECRI. The clinical relevance of equipment related problems. Health Devices 1980;9:284.

20. ECRI. Equipment problems in intensive care. Health Devices 1980;9:285-7.

21. ECRI. Avoiding anesthesia mishaps through pre-use checks. Health Devices 1982;11:201-3.

22. ECRI. Equipment-related injury: Design defect vs. user error. Health Devices 1983;12:253-256.

23. ECRI. OR fires: preventing them and putting them out. Health Devices 1986;15(5):132.

24. ECRI. Risk management in anesthesia: The momentum grows. Hospital Risk control Update 1989; April: 4-7.

25. ECRI. Investigating device-related incidents. In: Special Report: Medical device reporting under the Safe Medical Devices Act—A guide for healthcare facilities. Plymouth Meeting, PA; ECRI 1991:23-30.

26. ECRI. The patient is on fire! - A surgical fires primer [gudiance article]. Health Devices 1992;21(1):19-34.

27. ECRI. Fires from oxygen use during head and neck surgery [Hazard]. Health Devices 1995;24(4):155-7.

28. ECRI. Patient monitoring in the OR: Vigilance, monitoring, and the standard of care. Healthcare Risk Control 1996 Jan; 4:Surgery and Anesthesia:4.

29. ECRI. Medical equipment planning. Health Devices 1997;26(1):4-12.

30. ECRI. Technology management. Healthcare Risk Control 1999 Jan; 3: Medical Technology: 1.1.

31. ECRI. Medication errors. Healthcare Risk Control 2000 Sept; 4: Pharmacy and Medications: 1.

32. ECRI. Sample medication error policies and forms. Healthcare Risk Control 2000 Sept; 4: Pharmacy and Medications: 1.2.

33. Gaba DM. Human error in anesthetic mishaps. Int Anesthesiol Clin 1989 Fall;27(3):137-47.

34. Gaba DM. Human error in dynamic medical environments. In: Bogner MS, ed. Human error in medicine. Hillsdale, New Jersey: Lawrence Erlbaum Associates; 1994.

35. Gild WM. Risk management in cardiac anesthesia: the ASA Closed Claims Project perspective. J Cardiothorac Vasc Anesth 1994 Feb;8(1 Suppl 1):3-6.

36. Hill AG, Kurusz M. Perfusion standards and guidelines. Perfusion 1997 Jul;12(4):251-5.

37. Hyman WA. Errors in the use of medical equipment. In: Bogner MS, ed. Human error in medicine. Hillsdale, New Jersey: Lawrence Erlbaum Associates; 1994.

38. Institute for Safe Medication Practices. Over-reliance on pharmacy computer systems may place patients at great risk. ISMP Medication Safety Alert 1999 Feb 10;4(3):1-2.

39. Institute of Medicine. To err is human: building a safer health system. Washington, National Academy Press, 1999.

40. Johnson R, Coles BJ, Tribble DA. Accuracy of three automated compounding systems determined by end-product laboratory testing and comparison with manual preparation. Am J Health-Syst Pharm 1998;55(Jul 15):1503-1507.

41. Karcz A, Holbrook J, Burke MC, Doyle MJ, Erdos MS, Friedman M, Green ED, Iseke RJ, Josephson GW, Williams K. Massachusetts emergency medicine closed malpractice claims: 1988-1990. Ann Emerg Med 1993 Mar;22(3):553-9.

42. Kroll DA, Caplan RA, Posner K, Ward RJ, Cheney FW. Nerve injury associated with anesthesia. Anesthesiology 1990 Aug;73(2):202-7.

43. Kurusz M, Wheeldon DR. Risk containment during cardiopulmonary bypass. Semin Thorac Cardiovasc Surg 1990 Oct;2(4):400-9.

44. Kurusz M. Lessons from perfusion surveys. Perfusion 1997 Jul;12(4):221-7.

45. Leape LL. Error in medicine. JAMA 1994;272(23):1851-1857.

46. Leape LL, Bates DW, Cullen DJ, Cooper J, Demonaco HJ, Gallivan T, Hallisey R, Ives J, Laird N, Laffel G, et al. Systems analysis of adverse drug events. ADE Prevention Study Group [see comments]. JAMA 1995 Jul 5;274(1):35-43.

47. Leape LL, Brennan TA, Laird N, Lawthers AG, Localio AR, Barnes BA, Hebert L, Newhouse JP, Weiler PC, Hiatt H. The nature of adverse events in hospitalized patients. Results of the Harvard Medical Practice Study II. N Engl J Med 1991 Feb 7;324(6):377-84.

48. Lefevre F, Feinglass J, Potts S, Soglin L, Yarnold P, Martin GJ, Webster JR. Iatrogenic complications in high-risk, elderly patients. Arch Intern Med 1992 Oct;152(10):2074-80.

49. Maddox ME. Designing medical devices to minimize human error. Med Dev Diag Indust 1997;May:166-178.

50. Medical device reporting. Improvements needed in FDA's system for monitoring problems with approved devices [report online]. GAO; 1997 Jan [cited 1998 Oct 14]. Available from internet: http://www.gao.gov.

51. Newbower RS, Cooper JB, Long CD. Learning from anesthesia mishaps: analysis of critical incidents in anesthesia helps reduce patient risk. QRB Qual Rev Bull 1981 Mar;7(3):10-6.

52. Nobel JJ. Medical device failures and adverse effects. Pediat Emerg Care 1991;7:120-3.

53. O'Hara DA, Carson NJ. Reporting of adverse events in hospitals in Victoria, 1994-1995 [see comments]. Med J Aust 1997 May 5;166(9):460-3.

54. Sections 519 (a), (b) Federal food, drug, and cosmetic act, as amended, 21 U.S.C. 360i. U.S. National Archives and Records Administration, Office of the Federal Register; Sections 519 (a), (b) Federal food, drug, and cosmetic act, as amended, 21 U.S.C. 360i. U.S. National Archives and Records Administration, Office of the Federal Register.

55. Senders JW. Medical devices, medical errors, and medical accidents. In: Bogner MS, ed. Human error in medicine. Hillsdale, New Jersey: Lawrence Erlbaum Associates; 1994.

56. Senders JW. Detecting, correcting and interrupting error. J Intravenous Nuring 1995;18(1):28-32.

57. Spooner RB, Kirby RR. Equipment-related anesthetic incidents. Inter Anesthesiology Clinics 1984;22(2):133-147.

58. Stanhope N, Vincent C, Taylor-Adams SE, O'Connor AM, Beard RW. Applying human factors methods to clinical risk management in obstetrics. Br J Obstet Gynaecol 1997 Nov;104(11):1225-32.

59. U.S. General Accounting Office (GAO). Adverse drug events: the magnitude of health risk is uncertain because of limited incidence data. GAO/HEHS-00-21. Washington, D.C.: GAO; 2000 Jan.

60. Welch DL. Human error and human factors engineering in health care. Biomed Instrum & Tech 1997;31(6):627-31.

61. Wilson RM, Runciman WB, Gibberd RW, Harrison BT, Newby L, Hamilton JD. The Quality in Australian Health Care Study. Med J Aust 1995 Nov 6;163(9):458-71.

Appendix A

ECRI Taxonomy of Healthcare Technology Related Injuries and Causes of Related Accidents

In its 30 years of investigating patient injuries from errors and accidents involving healthcare technology, instruments, devices, and systems, in both the hospital and laboratory settings, ECRI has developed the following list of mechanisms by which patients are injured in.

Healthcare Technology Related Injuries

  • Barotrauma
  • Burn (electrical, thermal, chemical)
  • Coagulopathy
  • Electrical Shock/Electrocution
  • Embolism (gaseous/particulate)
  • Exsanguination
  • Extravasation
  • Failure to deliver therapy
  • Fire
  • Hemorrhage
  • Hypothermia
  • Hyperthermia
  • Infection
  • Infiltration
  • Ischemia
  • Mechanical (puncture, laceration, tear, etc.)
  • Misdiagnosis
  • Monitoring failure
  • Overdose
  • Pressure Necrosis
  • Suffocation
  • Underdose
  • Wrong Drug

Beyond these mechanisms of injury, ECRI has historically employed five broad categories which, based on our experience, are at the heart of all medical errors involving a healthcare technology. These broad categories and their additional subcategories are listed below.

Causes of Healthcare Technology Accidents

Device Factors

  • Device failure
  • Design/labeling error
  • Manufacturing error
  • Software deficiency
  • Random component failure
  • Device interaction
  • Failure of accessory
  • Invalid device foundation
  • Packaging error
  • Improper maintenance, testing, repair Lack of incoming inspection

User Error

  • Labeleing ignored
  • Device misassembly
  • Improper ("bad") connection
  • Accidental misconnections
  • Incorrect clinical use
  • Incorrect control settings
  • Incorrect programming
  • Inappropriate reliance on an automated feature
  • Failure to monitor
  • Abuse
  • Spills
  • Pre-use inspection not performed
  • Maintenance or incoming inspection error

External Factors

  • Power supply failure (including piped medical gases)
  • Medical gas and vacuum supplies
  • Electromagnetic or radio-frequency interference (EMI and RFI)
  • Environmental controls (Temperature, humidity, light)

Tampering/Sabotage

Support System Failure

  • Poor prepurchase evaluation
  • Poor incident/recall reporting systems
  • Failure to impound
  • Lack of competent accident investigation
  • Failure to train and credential
  • Use of inappropriate devices
  • Lack or failure of incoming and pre-use inspections
  • Improper cleaning, sterilization, storage
  • Error in hospital policy

These categories and terms have proven useful in application during clinical and laboratory investigations of medical device accidents (10, 25). They are complimentary to, but more succinct than the terminology used in the 2,180 coded categories in the FDA Form 3500A Device Coding Manual used by medical device manufacturers and healthcare facilities to comply with the Medical Device Reporting regulation at 21 CFR Part 804.

Return to Contents

Current as of September 2000


Internet Citation:

Testimony of Mark Bruley, Panel 3: Particular Systems Issues. Written Statement. National Summit on Medical Errors and Patient Safety Research. September 2000. http://www.quic.gov/summit/wbruley1.htm


Return to Testimony Directory
National Summit on Medical Errors and Patient Safety
QuIC Home Page
Department of Health and Human Services